Kuka collaborative robot

Installing a collaborative robot safely requires a detailed risk assessment.


Consideration should be given to the risks that may occur during the cobots cycle, its movements and the human interaction

Specialists in

Collaborative Robot Safety

Why choose us?

We understand that consistency and familiarity is important to you, and that is why we guarantee the same safety consultant throughout the whole of your project. This ensures you get the same level of service time after time and allows us to build relationships with you and your team. We are always at the end of the phone/email should you or your team have any questions relating to collaborative robots, their safety and the CE marking process.

We have over 20 years industry experience and hold the following qualifications:

  • Level 5 Diploma in Occupation Health and Safety

  • Certified Machinery Safety Expert - accredited by TUV Nord

  • Certified Expert in CE Marking - accredited by TUV Nord.


We have extensive knowledge around the safety of collaborative robots and a passion for ensuring they are used safely within industry. We have recently CE marked a number cobot applications, introduced into businesses, as a result of COVID-19 and we expect this demand to increase significantly in the future.

We tailor our collaborative robot safety service based on your needs and your safety knowledge. It could be as little as the force and pressure safety testing and issuing the associated reports to show compliance or we can help you by undertaking all of the safety requirements for the application, which include:

  • The risk assessments 

  • Conceptual safety design 

  • Force and pressure testing

  • Safety calculations,

  • Compliance to the Essential Health and Safety Requirements

  • Building of the technical file

  • Production of the Declaration of Conformity certificate ready for signing.

This way you know that when your collaborative robot is in use, it is safe and that you have met all of your safety obligations.

If you have an application in mind, but not sure where to start, fill in the form below and lets have a chat!

Request a call today!

cobot safety.jpg

What safety is involved around a cobot?

Although there is lots of safety information available regarding collaborative robots, it is often overlooked due to the way cobots have been marketed.

Often sold as 'safe out of the box', this is true, until the tooling or gripper is attached to the end. This then changes the whole safety of the cobot and the safety of the application then needs to be risk assessed.


Installing a cobot safely requires a detailed risk assessment. Consideration should be given to the risks that may occur during the cobots cycle, its movements and the human interaction. 


As cobots are lightweight and portable they have a variety of uses within the same work environment. For each separate task and location, a risk assessment should be completed. 

What is a cobot risk assessment?

When it comes to cobot risk assessments, the risk assessment process should follow the guidance found in the international safety standards;

  • EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction,

  • EN ISO 10218-2 Robot and robotic devices. Safety requirements for industrial robots. Robot systems and integration.

  • ISO/TS 15066 Robots and robotic devices. Collaborative robots.

The findings of the risk assessment will determine the corrective measures that can be applied. The risk assessment should be reviewed several times during the design and build of the cobot application.

There is a legal requirement for anyone who integrates a cobot (whether it be a system integrator or an end user) to conduct a risk assessment as part of the design, the build or the integration of a cobot into a machine. This includes both new and existing machinery. 


The risk assessment is one of the key documents used to assist with the overall CE marking process of the Machinery Directive 2006/42/EC to ensure the cobot application is safe.

There is also a requirement for the end user to meet the requirements of PUWER to ensure that the cobot application is safe and compliant.

cobot risk assessment.jpg

Why are risk assessments important?

Cobots are designed to work alongside humans, so we need to be aware of its movements, the end tooling and what the process involves.


As an employer you are required by law to protect your employees from harm. 

CMS conduct the risk assessment on your cobot application to:

  • Identify what could cause injury 

  • Decide how likely it is that someone could be harmed 

  • Offer solutions to control or reduce the identified risk​​

When should a risk assessment be carried out?

The earlier the better! There have been cobots implemented to work collaboratively but ended up in guarded cells in the same manor as a traditional industrial robot due to the lack of understanding of collaborative applications. These issues should have been highlighted in the design risk assessment stage.

Risk assessments are also required when:

  • Purchasing new equipment or machinery with a cobot as part of the process

  • Modifying existing machinery to allow for a cobot to be integrated.

  • The cobot is relocated to a new location. 

  • The cobot is given a new task or operation.

Have you completed a detailed risk assessment?

We can help!

How do you make a cobot safe?

Using a collaborative robot or a cobot, can come with some safety concerns. The type of tooling, the gripper or the work-piece that is handled can cause injury to those working alongside them.


The amount of force and pressure that can be exerted in a collision could result in injury. Different parts of the body can receive different forces and pressures and it is the scope of the risk assessment to define these points.

Collision point for a collaborative robot, TS ISO 15066

Testing the force & pressure of a cobot

During the commissioning stage, it is important to validate the forces and pressures that can be exerted by the cobot movements. Annex A of ISO/TS 15066 lists the permissible force and pressure values that can be exerted onto the body.

Where the values are above the permissible limits, measures must be put in place to reduce the values to the acceptable level. This is to ensure that in the unlikely event of a collision with the cobot, the operator is unharmed.


As the cobot application is completed, the risk assessment should be closed out, ensuring that all hazards have been adequately reduced.

As the cobot is subject to mechanical wear, testing should be repeated on a periodic basis to ensure that nothing has changed or deteriorated.

Is your cobot application compliant to TS/ISO 15066?

Remember there is no such thing as a safe cobot, they must be assessed case by case!

CE Marking of the cobot application

A cobot is supplied with a Declaration of Incorporation (DOI) from the manufacturer, as it is considered a partly completed piece of machinery.

This means the system integrator or end user is legally responsible for the overall CE marking process including building the technical file and issuing a Declaration of Conformity (DOC) for the cobot application.

Pressure measurement from a cobot collision
Force reading from a cobot collision

Is your cobot CE Marked?

Pressure measurement from a cobot collision