Robot Risk Assessments
Robots are transforming modern manufacturing and automation—but they also introduce unique hazards that must be carefully managed.
At Cobots and Machinery Safety, we provide expert robot risk assessments to help you protect your workforce, ensure compliance, and optimise the safe operation of robotic systems.
Our assessments combine technical expertise with practical guidance, giving you confidence that your robots operate safely and efficiently.
Robot Risk Assessments – Ensuring Safe, Compliant, and Efficient Automation
As automation and robotics become increasingly common across UK industry, ensuring your robotic systems are safe, compliant, and properly risk assessed is more important than ever. A Robot Risk Assessment identifies potential hazards associated with robot operation, programming, and maintenance — helping you protect your workforce, meet legal obligations, and maintain seamless production.
Our robot safety and risk assessment services are designed to support manufacturers, integrators, and end users in achieving full compliance with PUWER, the Machinery Directive, and ISO 10218-2 robot safety standards.
What is a Robot Risk Assessment?
A Robot Risk Assessment is a structured process that evaluates the risks associated with the design, integration, and operation of robotic systems — including both industrial robots and collaborative robots (cobots).
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The assessment involves:
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Identifying mechanical, electrical, and operational hazards
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Evaluating robot movement paths and workspace design
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Assessing safeguarding systems such as light curtains, scanners, and interlocks
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Reviewing programming and control system safety
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Ensuring compliance with ISO 10218-2, ISO/TS 15066, and PUWER
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The outcome is a clear, comprehensive report detailing existing controls, risk levels, and recommended actions — ensuring your robotic installation is both safe and compliant.
Who Can Carry Out a Robot Risk Assessment?
A Robot Risk Assessment must be performed by a competent safety engineer with expertise in robotics, automation systems, and machinery safety standards.
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At Cobots and Machinery Safety, our assessors combine practical industry knowledge with specialist training in robot safety compliance and risk management. We work with system integrators, manufacturers, and end users to deliver tailored assessments that reflect real-world operational conditions.
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Our services cover everything from new robot installations and retrofits to ongoing compliance reviews, giving you peace of mind that every part of your system is safe and legally compliant.
When Should a Robot Risk Assessment Be Done?
Robot risk assessments should be carried out:
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Before installation or commissioning of a new robotic system
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After modifications or software updates that affect performance or safety
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Following an incident or near miss involving robotic equipment
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At regular intervals as part of your ongoing PUWER and machinery safety inspections
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Proactive assessment helps identify potential hazards before they lead to accidents or downtime — ensuring safe and efficient automation from day one.
The Importance of Robot Safety Compliance
Robotic systems can dramatically improve productivity — but without proper risk assessment and safeguarding, they can also introduce serious hazards.
Our robot risk assessment and safety compliance services ensure that every aspect of your automation system is designed, installed, and operated in line with current UK HSE and international safety standards.
Book your Robot Risk Assessment today and ensure your automation systems are safe, compliant, and built for long-term reliability.
Keep Your Robotics Safe, Compliant, and Productive
Comprehensive On-Site Robot Risk Assessments
Our process begins with a detailed, hands-on evaluation of your robotic systems, including collaborative robots (cobots), industrial robots, and automated machinery.
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We examine:
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Operational hazards during normal use and maintenance
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Mechanical, electrical, and software risks
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Integration points with human operators
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Safety systems, interlocks, and guarding
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By identifying hidden risks and potential failure points, we help you implement control measures that protect both people and equipment.
Clear, Actionable Reporting
Following the assessment, you’ll receive a detailed robot risk assessment report that is both comprehensive and practical.
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Our reports include:
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Identified hazards and risk levels
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Recommended mitigation measures
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Guidance for safety system optimisation
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Compliance checks against relevant standards, including ISO 10218-1 and ISO 10218-2.
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Our reports are designed to be actionable, helping you prioritise interventions and maintain a safer, more compliant robotic environment.
Ongoing Support & Safety Partnership
Robot safety is an ongoing commitment. We provide guidance on implementing risk controls, integrating safety measures into your workflows, and updating assessments after system changes or upgrades.
By partnering with us, you gain a trusted advisor who ensures your robotic operations remain safe, compliant, and productive over the long term.
Why Choose Cobots and Machinery Safety?
Robotics
Expertise
Experienced in industrial and collaborative robot safety.
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Cutting-Edge Assessment Tools
Latest equipment ensures accurate hazard identification.
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Practical, Actionable Guidance
Clear recommendations that enhance safety without disrupting operations.
Ready to make your robotic systems safe and fully compliant?
Book Your Robot Risk Assessment Today
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